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Custom manufacturing software

We build software for UK manufacturers: purchase order and supplier systems, production and job tracking, quality and inspection records, and dashboards that bring machine and IoT data together with the rest of the business. Systems connect to your existing ERP or accounts package rather than replacing everything at once.

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Systems we build

Typical manufacturing projects. Each is scoped to your process, not a template.

  • Real-Time Production Monitoring Dashboard

    A shop floor visibility system that connects to CNC machines, PLCs, and sensors via OPC-UA to display live OEE (Overall Equipment Effectiveness), machine status, cycle times, and downtime reasons on factory floor screens and management dashboards.

  • Predictive Maintenance Platform

    An AI system that analyses vibration, temperature, and performance data from production equipment to predict failures before they occur, schedule maintenance during planned downtime, and reduce unplanned stops.

  • Supply Chain Control Tower

    A centralised platform that provides end-to-end visibility of supplier orders, shipment tracking, inventory positions, and demand forecasts. Automatically alerts procurement teams to potential stockouts and suggests alternative sourcing options.

  • Digital Quality Inspection System

    A mobile-first quality management application that replaces paper inspection sheets with digital forms, automated measurements from connected gauges, photo evidence capture, and real-time SPC (Statistical Process Control) charts.

  • Bill of Materials and Configuration Management

    A product data management system that maintains structured bills of materials, engineering change orders, version history, and configuration variants. Integrates with ERP systems for cost rollup and production planning.

Problems we hear about

The issues that usually prompt the first conversation.
  • Disconnected shop floor systems mean production data from PLCs, SCADA, and CNC machines is trapped in silos and unavailable for real-time business decision-making
  • Supply chain disruptions since Brexit have increased lead time variability, making just-in-time production strategies unreliable without better demand forecasting and supplier visibility
  • Quality management processes that rely on paper-based inspection records cannot support the traceability requirements of AS9100, IATF 16949, or ISO 9001 certification audits
  • Energy costs in UK manufacturing have increased significantly, creating urgent demand for monitoring and optimisation systems that can identify waste and reduce consumption per unit produced
  • Skills shortages in UK manufacturing require better digital training platforms and systems that capture experienced operators' tacit knowledge before retirement

Off-the-shelf or custom?

Manufacturing ERP and MES products cover a lot of ground, and if your processes are standard they may be the quicker route. Custom software earns its place when you make to order, when quality and traceability records live in spreadsheets, or when you need one view across systems that do not talk to each other.

Rules we design around

Legislation and standards that commonly shape systems in this sector. We design with them in mind; your compliance advisers have the final word.
  • ISO 9001 Quality Management
  • UKCA Marking (UK Conformity Assessed)
  • REACH UK (Registration, Evaluation, Authorisation of Chemicals)
  • SECR (Streamlined Energy and Carbon Reporting)
  • ESOS (Energy Savings Opportunity Scheme)
  • Health and Safety at Work Act 1974
  • UK GDPR for employee data
  • WEEE Regulations for electronic products

Relevant services

Common questions

Can Elsio integrate with existing factory equipment and PLCs?
Yes. Elsio connects to industrial equipment using OPC-UA, MQTT, Modbus, and proprietary PLC protocols from Siemens, Allen-Bradley, Mitsubishi, and other manufacturers. Data is collected in real time without interrupting production operations.
Does Elsio build software that supports ISO 9001 compliance?
Yes. Elsio develops quality management systems that meet ISO 9001, AS9100 (aerospace), and IATF 16949 (automotive) requirements including document control, corrective action tracking, internal audit management, and management review reporting.
Can manufacturing software work with existing ERP systems like SAP or Sage?
Yes. Elsio builds integration layers that connect custom manufacturing applications with SAP, Sage, Microsoft Dynamics, and other ERP systems via REST APIs, EDI, or middleware platforms. This avoids replacing existing investments while adding new capabilities.
How does predictive maintenance work?
Predictive maintenance uses machine learning models trained on historical equipment data including vibration patterns, temperature readings, and performance metrics. The system learns the signatures of impending failures and alerts maintenance teams before breakdowns occur, allowing repairs during planned downtime.

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Tell us about your manufacturing project

Send a short brief and we will come back with questions, a rough approach and whether we are the right fit. No sales sequence.

Start a projectCall 07343 090512

Prefer email? info@elslabs.co.uk

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